AREAS OF EXPERTISE
OL – Competent in plastics technology, engineering and mold making
We process all kinds of thermoplastic synthetics to create technical products for a wide variety of branches and performance requirements.
In addition to the extensive range of products in our catalog with products developed in-house, we also offer custom-made solutions designed according to customer specifications and custom-made products ranging from modifications of existing items to the manufacture of complex components.
As a powerful partner and specialist for technical plastic parts, we offer you the complete value-added chain – from development to logistics - from a single source.
Competent consulting – from the requirements to the solution
The first step on the path to the ideal solution is sound advise from a permanent contact person from our team.
Together with you, our experts develop the economically and technically ideal solution for your requirements. We naturally offer competent advise during the design and engineering phase and selection of the right materials.
In the quotation phase, we visualize and simulate your items and components on our 3D CAD system.
Mold making – So you can be more flexible
Our mold making department can react flexibly and quickly to your individual needs and requirements – regardless of if it is for a new development or a modification.
Highly qualified mold mechanics operate the most modern vertical and wire eroding machines as well as CNC-controlled machining centers.
Every year, we qualify over 300 new injection molds on the corresponding series machines.
Prototyping and producing samples – A sure way to success
In the generation of ideas and development phases, we offer you the surest way to functional and well-designed solutions for new product developments as well as for modifications to existing products.
By prototyping using a 3D plotting process, we supply you with a realistic demonstration sample for initial function and installation tests.
Our prototypes, made using the SLS (Selective Laser Sintering) process, are made of polyamide and have over 90% of the density of the final plastic product.
These parts can be screw-fastened, glued, painted, and welded. This allows you to obtain practical experience that can help to avoid expensive and time-consuming mold corrections later.
Production – reliable mass-production process for highest demands
Our manufacturing is characterized by a high level of automation with modern CNC and robotics technology for effective production that is monitored and controlled using sophisticated operating data collection (ODC) technology.
With over 100 injection molding machines (clamping force from 100 to 5500 kN), we process over 2000 tons of a wide variety of different thermoplastics annually in a three-shift operation.
In addition to the conventional injection molding process, we also offers special manufacturing processes such as gas injection molding (GIT), 2-component (2C) injection molding, as well as hybrid solutions (e.g. with metal or felt).
Furthermore, we also offer the assembly of components; surface finishes such as galvanization, metallization, paint, or printed labels, for example. We can also fulfill special color requests reliably and competently.
Logistics – First-class service is our goal
Flexibility and reliability are also our governing principles in the area of logistics.
In our high rack storage area that accommodates over 5000 palettes, we keep a reserve of our standard parts range available for you so we can guarantee you delivery at short notice.
In a two-shift operation, we dispatch over 100,000 shipments annually using competent logistics partners.
Quality - is our mindset
We feel obligated to abide by the zero defects principle and understand quality as an integral requirement on the products as well as on our processes. We focus on the continuous improvement of our services and on meeting the requirements of the market.
To live up to that promise, we place a great deal of value on having a high level of automation in connection with a modern machine park and consistent further training of our employees.
Certification according to IATF 16949 underscores our commitment to quality and guarantees you reliable services and a high quality standard.
Our quality department has modern measuring technology at its disposal, such as optical and tactile measuring machines as well as color measuring devices, which are used both in the product creation process and in the series production process. A CQ system is used for the professional documentation and evaluation of quality-relevant data.